Automotive & EV

Applications by Industry

Automotive & EV

Bonding, foam, and die-cut solutions for automotive assembly and EV battery-related applications.

Application Snapshot

Foam and acrylic bonding for mounting

Converted parts for EV pack and module assemblies

Protection and sealing in industrial vehicle builds

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Bonding, Sealing and Thermal Management

Automotive and EV assembly environments require materials that perform under temperature cycling, vibration, and chemical exposure. Mounting tapes must maintain adhesion over service life, foam constructions need consistent compressibility for sealing and gap-filling, and converted parts must meet dimensional tolerances suited to assembly-line workflows and production qualification requirements.

ALS Tape Fit

VHB, Foam and Converting for Automotive Use

ALS Tape supports automotive and EV applications with VHB tape, foam tape, double sided adhesives, and precision die-cut converted parts. Material selection and converting scope can be discussed based on substrate, operating temperature, load requirement, and assembly method.

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Key Applications

Battery Module Mounting

Acrylic foam VHB tape and die-cut foam pads provide structural mounting and vibration isolation for EV battery module assemblies. Converted formats can be supplied to drawing dimensions for direct assembly-line use.

Trim and Panel Bonding

Double sided tape and transfer adhesives bond interior trim panels, exterior cladding, and decorative elements without mechanical fasteners. High-bond constructions support long-term adhesion on painted, coated, and plastic substrates.

Sealing and Gap Management

Foam tape and compressible converted parts fill gaps, provide acoustic damping, and seal enclosures against dust and moisture ingress. Die-cut gasket profiles can be supplied to specific geometry for assembly-ready fitment.

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Typical Materials

VHB Tape

Structural mounting, panel bonding, and long-term adhesion on automotive substrates

Foam Tape

Sealing, gap filling, vibration damping, and acoustic management in body and module assemblies

Double Sided Tape

Trim bonding, bracket mounting, and lamination where thin bondlines and clean appearance are required

Precision Die-Cut Parts

Converted foam and adhesive components in gasket, pad, and mounting-strip formats for assembly-line use

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Common Procurement Requirements

  • Temperature resistance for engine bay and battery pack environments
  • Vibration and shock resistance over extended service cycles
  • Adhesion to painted, coated, and low-surface-energy plastic substrates
  • Consistent compressibility and thickness tolerance for foam constructions
  • Converted parts dimensioned to drawing specification for assembly-line fitment