Clean Room Film Extrusion
Medical-grade film extrusion in a controlled clean room environment. Customizable film properties for wound care, wearables, packaging, and consumer medical applications.
Overview
ALS Tape provides medical-grade film extrusion performed within a controlled cleanroom environment, producing flexible, resilient, and transparent films for healthcare and specialty applications. Film properties including tensile strength, barrier performance, and weight can be customized to match specific application requirements. Supported end uses include wound care films, medical packaging, wearable device substrates, and consumer health products. In-line processing capabilities include slitting and lamination, enabling finished film constructions to be produced without leaving the controlled environment. Co-extrusion and meltblown filter media extrusion capabilities are in active development. The service supports startup-scale quantities through high-volume production runs.
Process Options
Medical-grade blown and cast film extrusion within a cleanroom environment.
Co-extrusion for multi-layer functional film constructions.
In-line slitting to finished width specifications.
In-line lamination to combine film layers or add adhesive constructions.
Supported Materials
Medical-grade polyethylene (PE) and polyurethane (PU) films
Specialty barrier and breathable film formulations
Multi-layer co-extruded constructions
Films compatible with downstream adhesive coating and lamination
Typical Applications
Wound care and advanced wound management films
Medical packaging and sterile barrier films
Wearable device and continuous monitoring substrates
Consumer health and personal care film components
Specialty films for diagnostic and surgical applications
Material Groups and Delivery Support
Related Products
FAQ
What types of films can be produced through clean room extrusion?
Medical-grade PE, PU, and specialty barrier films can be produced, including multi-layer co-extruded constructions for wound care, wearables, and medical packaging applications.
Can film extrusion be combined with slitting and lamination?
Yes. In-line slitting and lamination are available within the cleanroom, enabling finished film constructions to be produced and processed without leaving the controlled environment.
Is small-quantity production available for development projects?
Yes. The facility supports startup-scale prototype quantities through commercial high-volume production runs.
Need a Converting Partner?
Clean Room Film Extrusion
Share your drawing, dimensions, material preferences, or downstream assembly requirements. ALS Tape can help align fabrication methods with delivery format.