MaterialsAcrylic | Silicone | Rubber | Conductive

Tapes & Adhesives

Acrylic, silicone, rubber-based, and conductive PSA constructions for industrial bonding and converting

Acrylic AdhesiveSilicone AdhesiveVHB TapeConductive TapePressure SensitiveCustom Converting
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Material Overview

Adhesive tapes are an engineered bonding system, not a commodity. The right tape is chosen across three axes: adhesive chemistry (acrylic vs silicone vs rubber) decides temperature and environmental durability, construction (single-coated, double-coated, transfer, foam-carrier) decides assembly flow and gap-filling, and any conductivity requirement (electrical or thermal) narrows the field further. This page is a navigation entry into the tape and adhesive products ALS Tape supplies and converts — use the comparison table to identify the chemistry/construction class, then jump to the product page for full specs.

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Sub-type Comparison

Acrylic PSA

Key Property: UV / weather resistant, long-term bond strength, broad surface compatibility

Typical Substrate: Acrylic adhesive on PET, foam, or transfer film

Application: Outdoor signage, electronics enclosures, structural mounting

Silicone PSA

Key Property: −60°C to +260°C service, low-VOC, bonds to silicone substrates

Typical Substrate: Silicone adhesive on polyimide or PET

Application: High-temperature masking, flex circuits, aerospace

Rubber PSA

Key Property: High initial tack, repositionable, cost-efficient

Typical Substrate: Natural or synthetic rubber on cloth, paper, or foam

Application: Carton sealing, packaging, temporary holding

Electrically Conductive

Key Property: Surface resistivity <0.1 Ω/sq, EMI shielding effectiveness >60 dB

Typical Substrate: Conductive acrylic on aluminum or copper foil

Application: EMI shielding seams, grounding straps, ESD-safe assemblies

Thermally Conductive

Key Property: Thermal conductivity 0.6–3 W/mK, electrically isolating grades available

Typical Substrate: Filled acrylic or silicone PSA

Application: LED heatsink mounting, power module attachment, EV battery thermal interface

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Selection Decision Factors

Adhesive Chemistry

Acrylic for outdoor durability and long-term bonds; silicone for >150°C service or bonding to silicone substrates; rubber for low-cost packaging and repositionable use. Mismatching chemistry to environment is the single most common bond failure cause.

Surface Energy of Substrate

Low-surface-energy materials (PE, PP, powder coatings, painted metals) require specifically formulated LSE-grade acrylic or modified rubber adhesives. Standard acrylics fail on LSE plastics in 24–72 h.

Construction & Carrier

Transfer tape (no carrier) for thin adhesive layers; double-coated PET for dimensional stability; foam carrier (VHB) for irregular gap-fill and stress distribution; single-coated for masking and surface protection.

Temperature & UV Exposure

Continuous service: rubber 60°C, acrylic 120°C, silicone 260°C. Outdoor UV exposure requires acrylic or silicone — rubber yellows and loses cohesion under UV.

Functional Property Need

Choose conductive PSA when EMI shielding seams or grounding paths cross the bond line; choose thermally conductive PSA when the bond layer must also transfer heat. Otherwise standard PSA gives better cost and bond strength.

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Related Products

Below are tape and adhesive products supplied and converted by ALS Tape — each links to the product page with full specs, adhesive options, thickness range, and converting capabilities.

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FAQ

What is the difference between acrylic and rubber-based adhesives?

Acrylic delivers better environmental resistance, UV stability, and long-term bond strength — the default choice when the bond must hold for years. Rubber gives higher initial tack and lower cost, suited to packaging, masking, and short-duration applications. Silicone is reserved for >150°C service or for bonding silicone substrates.

When is a thermally conductive adhesive needed?

Thermally conductive PSA is required when the bonding layer also acts as the thermal path between components. Typical applications: LED-to-heatsink mounting, power module attachment to enclosures, and EV battery cell-to-cooling-plate bonding. Standard PSA blocks heat flow and creates a hot-spot.

Can adhesive tape materials be supplied in custom widths and formats?

Yes. Slitting from master rolls down to ±0.1 mm tolerance, rotary and flatbed die cutting, custom roll lengths, kiss-cut pad formats, and laminated multi-layer constructions are all available — supplied either as raw material or as assembly-ready converted parts.

How do I choose between transfer tape, double-coated tape, and VHB foam tape?

Transfer tape (no carrier, just adhesive on a release liner) is the thinnest option, ideal when bond-line height matters. Double-coated PET adds dimensional stability for laminating film stacks. VHB foam tape (acrylic foam carrier) absorbs gaps, distributes stress, and replaces mechanical fasteners — the right choice for structural mounting on irregular or differential-expansion substrates.

Material Inquiry

Tapes & Adhesives

Industrial adhesive tapes and adhesive materials including acrylic, silicone, rubber-based, and electrically or thermally conductive constructions for precision converting applications.