MaterialsClosed-Cell · PORON · Structural Foam

Foams & Elastomers

Closed-cell elastomeric foams, PORON microcellular PU, structural core foams, and machinable tooling foams for sealing, cushioning, vibration damping, and composite applications.

EPDM FoamPORON FoamClosed-Cell FoamVibration DampingStructural Core

Converting Options

01

Overview

ALS Tape supplies and converts a range of foam and elastomer materials for sealing, cushioning, thermal insulation, vibration damping, and structural composite applications. Closed-cell elastomeric foams include EPDM, neoprene, nitrile, and PVC blends, providing moisture resistance, thermal and acoustic insulation, and UV resistance for automotive, HVAC, and electronics enclosure sealing. PORON microcellular polyurethane foam from Rogers Corporation delivers precision compressible sealing with consistent compression set resistance over millions of cycles, suited to electronics gaskets and medical device cushioning. Structural core foams including cross-linked PVC and PET foam are used in composite sandwich structures where lightweight, high-stiffness panels are required for marine, aerospace, and transportation applications. Machinable syntactic foams and tooling boards support CNC machining to tight tolerances for prototype tooling and composite mold applications.

02

Material Types

Closed-cell EPDM foam for outdoor sealing and thermal insulation

Closed-cell neoprene and nitrile foam for oil-resistant sealing

PORON microcellular PU foam for precision electronics and medical sealing

Cross-linked PVC structural foam for composite sandwich panels

Syntactic foam and tooling board for CNC-machinable tooling applications

03

Key Properties

Density range: 2 lb/ft³ to 40 lb/ft³ depending on foam type

Temperature resistance: -60°C to 200°C depending on elastomer chemistry

Closed-cell construction: moisture-resistant and dimensionally stable

Available forms: sheet, roll, slit strip, and precision die-cut parts

04

Applications

Electronics enclosure and panel gasket sealing

Automotive door, window, and body seam sealing

HVAC duct and equipment insulation and sealing

Vibration damping pads in industrial and appliance assemblies

Composite sandwich panel core for marine and transportation structures

06

FAQ

What makes PORON foam different from standard polyurethane foam?

PORON microcellular PU has a very fine, uniform cell structure that gives it consistent compression set resistance over millions of cycles. Standard PU foam loses recovery performance under repeated compression, making PORON the preferred choice for precision sealing in electronics and medical devices.

When is closed-cell foam required over open-cell foam?

Closed-cell foam is required when the application needs moisture resistance, air or gas sealing, and dimensional stability. Open-cell foam is used primarily for acoustic absorption and low-resistance air flow applications.

Can foam materials be supplied with adhesive backing?

Yes. Foam materials can be laminated with pressure sensitive adhesive on one or both sides during converting, enabling direct adhesive mounting without additional bonding materials.

Material Inquiry

Foams & Elastomers

Closed-cell elastomeric foams, PORON microcellular PU, structural core foams, and machinable tooling foams for sealing, cushioning, vibration damping, and composite applications.