Precision Die Cutting
Custom die cutting service for adhesive tapes, films, foams, and insulation materials using rotary, flatbed, kiss-cut, and clean-room converting methods.
Overview
ALS Tape provides precision die cutting service for industrial buyers who need adhesive parts supplied in ready-to-assemble formats. Materials can include tapes, films, foams, insulation materials, and laminated constructions. The service supports rotary die cutting, flatbed die cutting, kiss cutting, laser-assisted processes, and clean-room converting according to project requirements. Typical outputs include adhesive pads, gaskets, frames, windows, liner-handled parts, and multi-layer laminated constructions delivered to drawing dimensions.
Process Options and Fabrication Paths
Rotary die cutting for high-volume adhesive parts, labels, films, and web materials.
Flatbed die cutting for larger or thicker constructions where flexible tooling and lower setup cost are needed.
Kiss cutting for peel-and-stick formats that keep the release liner intact for easier handling.
Clean-room die cutting for electronics, medical, and contamination-sensitive assemblies.
Materials We Convert
Pressure sensitive tapes and transfer adhesives
Films, laminates, and protective constructions
Foams, rubber, and gasket materials
Electrical insulation materials and specialty converted parts
Typical Applications and Output Formats
Custom adhesive tape parts and mounting pads
Film and foam fabricated components
Electronics and enclosure assemblies
Medical and clean converted adhesive parts
Automotive, battery, and industrial converted components
Material Groups and Delivery Support
Products Commonly Converted
Industries Commonly Needing This Capability
FAQ
What materials can be precision die cut for electronics and enclosure projects?
Common examples include VHB tape, double sided tape, transfer adhesives, protection films, thermal materials, insulation films, foams, and laminated constructions that must be supplied in controlled geometry.
When should a buyer move from a product page to the die cutting page?
A buyer should move to the die cutting page when the selected material also needs custom shape, holes, windows, liner handling, kiss cutting, or assembly-ready delivery instead of standard roll supply.
Can precision die cutting support thermal and bonding parts in the same project?
Yes. The same converting workflow can support bonding tapes, protection layers, insulation films, and thermal interface materials within one enclosure or electronics assembly program when multiple converted parts are required.
What file formats does ALS Tape accept for die cutting projects?
DWG, DXF, PDF, and physical sample parts are all acceptable starting points. For new programs without an existing drawing, a sketch with key dimensions and material description is a practical first step.
Need a Converting Partner?
Precision Die Cutting
Share your drawing, dimensions, material preferences, or downstream assembly requirements. ALS Tape can help align fabrication methods with delivery format.