Custom Adhesive Coating
Custom adhesive coating services using gravure, slot die, Mayer rod, and reverse roll methods with hot-melt, water-based, silicone, and hydrocolloid adhesive chemistries.
Overview
ALS Tape provides custom adhesive coating services for industrial buyers who need adhesive constructions beyond standard roll formats. Coating methods include gravure, slot die, Mayer rod, and reverse roll, each suited to different viscosities and coat weight requirements. Specialty pattern options such as stripe coating, skip coating, and dry-edge coating reduce waste and support precise adhesive placement. Adhesive chemistries available include hot-melt, water-based acrylic, silicone (thermo-cured and UV-cured), and hydrocolloid. Coating operations are available in ISO Class 1,000 and ISO Class 10,000 certified cleanroom environments for medical and electronics applications. R&D pilot lines support small-run prototyping through commercial-scale production.
Process Options
Gravure coating for precise, repeatable coat weights across thin adhesive layers.
Slot die coating for uniform application of medium to high viscosity adhesives.
Mayer rod coating for economical application of water-based and low-viscosity formulations.
Reverse roll coating for thick, high-viscosity adhesive constructions.
Stripe, skip, and dry-edge pattern coating for reduced waste and selective adhesive placement.
Supported Materials
PET, BOPP, PE, and paper substrates
Polyimide (Kapton) and specialty film carriers
Foam, elastomer, and nonwoven backings
Release liners for custom peel performance
Typical Applications
Custom double sided tape and transfer adhesive constructions
Medical wearable and wound care adhesive layers
Electronics assembly and die-cut bonding parts
Label and graphic adhesive specialty constructions
Cleanroom-certified adhesive components
Material Groups and Delivery Support
Related Products
Related Industries
FAQ
What coating methods are available for custom adhesive projects?
Gravure, slot die, Mayer rod, and reverse roll coating are available, each matched to different adhesive viscosities, coat weights, and substrate types.
Can adhesive coating be done in a cleanroom environment?
Yes. Coating operations are available in ISO Class 1,000 and ISO Class 10,000 certified cleanrooms for medical, electronics, and contamination-sensitive applications.
What adhesive chemistries can be applied?
Hot-melt, water-based acrylic, silicone (thermo-cured and UV-cured), and hydrocolloid adhesives are available depending on application temperature, substrate, and performance requirements.
Is small-run prototyping available before full production?
Yes. R&D pilot coating lines support small-run prototype builds to validate adhesive construction before scaling to commercial production volumes.
Need a Converting Partner?
Custom Adhesive Coating
Share your drawing, dimensions, material preferences, or downstream assembly requirements. ALS Tape can help align fabrication methods with delivery format.